Research Directions -
Prof.
A. Mehra
A. The broad area of work being done
in
our group falls under the category,``Multiphase
Reaction Engineering'', with a very strong emphasis
on
the reaction engineering aspects in systems containing micro-dispersed
phases (such as emulsions, slurries, aerosols and even surfactant
constituted
micelles and microemulsions).
Some of the topics currently under focus are described below:
- Basic
mass transfer with chemical reaction: The conventional
theories
of interphase mass transfer that have been around for decades and have
been used extensively but these apply strictly to systems where the
dispersed
phase hold-ups are not very high. We are attempting to develop new
frameworks
within which mass transport and simultaneous chemical reaction can be
analyzed
for the scenario of high dispersed phase hold-ups. An example is that
of
a mildly stirred liquid-liquid reactor where the dispersed liquid phase
occupies a large fractional volume and offers very high interfacial
areas.
The ``diffusion'' films around the dispersed droplets will now
interfere
with each other and conventional theories break down.
- Diffusion-reaction
in emulsions: The use of organic solvents dispersed or
emulsified
in a reactive aqueous medium in order to enhance the transfer rates of
a solute residing in a third phase (eg. a gas-liquid system being
replaced
by a gas-emulsion systems) is well known and often labelled as
``microphase
catalysis''. However, the effects of the size of the emulsified
droplets,
solubilizing capacities and hold-ups, on the transfer rates is still
not
fully understood. We are interested in resolving these aspects and
extending
the microphase paradigm to situations where the emulsified droplets are
large (compared to the diffusion film thickness) and their hold-ups are
high. The currently available, pseudo-homogeneous models are not valid
under these conditions and there is a need for rigorously heterogeneous
approaches to this problem.
- Slurry
reactors:
The specific rates of reaction in gas-slurry systems are strongly
influenced
by the particle sizes and related characteristics of the slurry
material.
Our interest lies in examining these effects especially for the case
when
some of the particles are small enough to interact with the diffusing
gaseous
solute near the gas-slurry interface. Such an interaction is known to
enhance
the flux of the gaseous species being absorbed; however, particles are
also likely to dissolve and this dissolution occurs near the interface
as well as in the bulk slurry. These size changes, in turn, further
affect
the absorption rates. A theoretical framework for the scenario when the
dissolution takes place exclusively in the interfacial zone, and its
impact
on the bulk slurry particle size distributions and the transient
absorption
rates, has been proposed. It will be attempted to extend this analysis
when small and large particles are present together (as will happen in
an industrial absorber) and obtain an experimental validation for these
situations.
- Gas-liquid
precipitators: Precipitation refers to the formation of
solid
particles in a medium in which these are sparingly soluble, in contrast
to the more general phenomenon of crystallization where the
supersaturation
concentrations may be quite high. A variety of precipitated products
are
obtained by gas-liquid reactions, such as, precipitated calcium
carbonate
(PCC) which is made by carbonation of lime solutions or even slurries.
The relationship between the operating parameters and the
physico-chemical
system properties on the product characteristics, such as, morphology,
shape and precipitated particle size distributions is not understood
very
well in these multiphase systems. The product properties are important
in that the end use to which these particles may be put depends upon
these
properties (eg. the kind of PCC obtained should have the ``right
mouthfeel''
for use in toothpastes ie. size and texture are important). We are
interested
in exploring the entire map of these dependencies for industrially
important
systems so that the relation between the crystal nature and sizes, and
processing/ reaction conditions is clearly established within an
engineering
science framework. Also important here are the use of various additives
(eg. surfactants, alcohols, electrolytes) to influence the product
characteristics
by altering the solid-liquid wetting extents, solubilities of the
chemical
species etc.
- Slurry
precipitators:
When a gas-slurry reactive system leads to the formation of a solid
product
we have a situation in which reactant particle dissolution and product
particle formation proceed simultaneously. These precipitators are thus
a combination of the two previous items described above. Such systems
are
extremely relevant from the industrial viewpoint but very poorly
understood
on account of the complexities involved. We are interested in collating
the information obtained from the dissolution and product formation
studies
(when only one of these is the dominant process) and developing an
experimentally
validated framework for the case when these occur together. One of the
most important issues to be addressed is the interaction between the
reactant
and product particles that will co-exist, so that mixed clusters or
flocs
are likely to be formed. This interaction may also be expected to have
a strong impact on the reaction rates and the product characteristics.
- NANOPARTICLES: The use of micelles and microemulsions
to produce nanoparticles of inorganic salts (eg. silver chloride,
cadmium sulfide) provides a novel route to the manufacture of these
nanomaterials. The mathematical modeling of the formation of these
particles, including the case of complex/composite particles
such as core-shell particles, is an important area. Important
issues are the role of intermicellar exchange processes and particle
coagulation in the formation of the final product. Also, of interest is
the formation of these particles in multiphase systems (eg.
nanoparticles of calcium carbonate in gas-slurry-micellar
systems).
B. Our interest in surfactant bearing
media
(emulsions, micelles, microemulsions etc.) for carrying out reactions
has
generated interest in certain aspects of ``Demulsification''.
Our current focus is on:
- Coalescence
behavior of emulsions in shear flows: With the objective of
studying droplet coalescence in surfactant stabilized, oil-in-water
emulsions,
we have been examining the efficacy of simple shear flows in
influencing
the coalescence rates. Our preliminary investigations in which
carefully
prepared emulsions were sheared in a couette flow assembly, show that
for
a fixed surfactant concentration, the hold-up of the emulsified phase
and
the shear rates have a significant impact on the transient droplet size
distributions. Some of the results that we have obtained are
counter-intuitive
- that greater shear can actually impart more stability to the
emulsion.
We are interested in unraveling the mechanisms that cause these effects
and finding conditions under which these may be reversed. Much of this
work is novel and there are many fundamental, challenging issues here,
such as, the dimple formation due to inter-drop collisions, the rates
of
drainage of the continuous phase from these cavities and the consequent
film rupture, the different probabilities of coalescence between
droplets
of similar and dissimilar sizes and so on. In functional terms our
objective
is to investigate the effect of shearing rates, fractional volumetric
hold-ups
of the dispersed phase, viscosity ratios of the dispersed/ continuous
phases
and the surfactant types and concentration, on the collision rates and
efficiencies.
This work is being done in collaboration with Prof.
D.V. Khakhar.
C. This is a new area in which we wish
to
initiate research. Our basic objective is to study the reaction
engineering
aspects of selected food product such as ``Food
foams and sponges''.
Our initial focus will be on:
- Cell
structure and foam formation in baked foods: The cell
structure
formation in baked foods such as breads and cakes arises on account of
the bubbling of carbon dioxide (generated from fermentation or
carbonating
powders like baking soda) and water vapor through the mass of the dough
loaded into the oven. These rise of the dough is accompanied by a
variety
of chemical reactions and marked changes in the physical properties of
the expanding flour-fiber suspension. Since actual food products
usually
contain too many components, it will be attempted to organize baking
experiments
with standardized dough containing the barest possible additives. The
evolving
cell structure will be characterized in terms cell size distributions
and
these will be related to the processing conditions, chemical
transformations
and physical property changes via an engineering science approach. Food
engineering is intrinsically very complicated due to the complex nature
of the ingredients present and therefore studies tend to be purely
empirical
and recipe based. Our motivation is to inject engineering analysis into
this area so that predictive and simulation capabilities, very
important
from the industrial, mass production point of view, are established.
One
of our objectives is also to develop this capability for specifically
Indian
food products.
Last Update: January, 2005